當前位置:> 供求商機> 實驗臺-PT500多級齒輪箱故障模擬測試臺
產品特點:
PT500多級齒輪箱故障模擬測試臺采用ABB1.5千瓦三相異步電機由聯軸器直接驅動,配合變頻器來調節轉速,可調磁粉負載給測試臺增加測試負載。可以選擇不同故障類型的軸承,在不同轉速下,驗證軸承缺陷頻率特征,還可進行故障齒輪測試、油液循環系統、轉子動平衡試驗模塊、啟停機試驗、轉軸摩擦試驗,在安全可控的環境中單獨或與各種缺陷組合搭配實驗。作為研究旋轉機械故障特征的創新實驗平臺,滿足教學模擬及科研用戶的廣泛需求。
The P500 Multi-stage Gearbox Fault Simulator adopts ABB 1.5 kW three-phase asynchronous motor driven directly by coupling, with frequency converter to adjust the speed, and adjustable magnetic powder load to increase the test load on the test bench. Bearings with different types of faults can be selected to verify the frequency characteristics of bearing defects at different speeds. Fault gear testing, oil circulation system testing, rotor dynamic balance testing module, start stop testing, and shaft friction testing can also be conducted separately or in combination with various defects in a safe and controllable environment. As an innovative experimental platform for studying the fault characteristics of rotating machinery, it fully meets the extensive needs of teaching simulation and scientific research users.
測試臺組成:
PT500多級齒輪箱故障模擬測試臺主要由三相異步電機、變頻器、雙支撐軸承、動平衡轉子盤、油液循環系統、轉軸、兩級傳動齒輪組、行星齒輪箱、磁粉負載轉矩調節機構、減震基礎底座、可調磁粉負載制動器組件等組成。
The test bench is mainly composed of three-phase asynchronous motors, frequency converters, double support bearings, dynamic balancing rotor discs, oil circulation systems, shafts, two-stage transmission gear sets, planetary gearboxes, magnetic powder load torque adjustment mechanisms, shock-absorbing foundation bases, adjustable magnetic powder load brake components, etc.
測試臺主要功能:
l故障軸承模擬:軸承內圈故障、軸承外圈故障、軸承滾動體故障、軸承保持架故障、軸承綜合故障。
l齒輪故障模擬:缺齒、斷齒、磨損、裂紋。
l行星齒輪故障模擬:缺齒、斷齒、磨損、裂紋。
l油液循環潤滑模擬、轉子動平衡。
l常見機械故障:機械松動、摩擦、不對中等試驗。
l不同轉速下的軸承故障頻率識別。
l測試臺啟停機測試。
l測試臺在不同轉矩負載下的振動特征表現研究。
測試臺基本技術參數:
名稱 | 技術參數描述 |
驅動電機功率 | ABB 1.5千瓦,220V |
轉軸尺寸 | 直徑30mm,鍍鉻防銹 |
滾動軸承 | PH206深溝球滾動軸承,內徑30mm,連座整體式軸承組,方便更換故障軸承 |
故障軸承類型 | 內圈故障,外圈故障,保持架故障,滾動體故障,綜合故障 |
磁粉制動器 | 0-50N.M調節范圍 |
兩級傳動齒輪參數 | 2級3軸直齒輪箱,傳動比為4.97:1,故障類型:斷齒、磨損、缺齒、裂紋,方便切換嚙合故障齒輪 |
行星齒輪箱 | 減速比:1:10,單極傳動 |
轉速調節范圍 | 0-1750轉/分鐘 |
防護 | 亞克力透明護罩保護,磁吸開關安全防護 |
尺寸 | 1680mm*530mm*510mm |
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